This all seems reasonable - but is a far cry from the performance of existing Pumped Hydrostorage plants which routinely exceed 1GW since the 1970s, and can run for several hours per cycle. They do require lots of Water and a mountain’s worth of elevation change, which limits the site selection, whereas this system seems to work with any open-pit mine.
It will be interesting to see if this technology can be made competitive with existing grid-stabilization techniques, and what challenges will be encountered along the way.
[1] https://www.sandia.gov/files/ess/uploads/2021/LDES/Russ_Weed...
Fortescue slashes electric train program but insists zero emissions 'on track'
September 04 2025 - https://www.boilingcold.com.au/fortescue-slashes-electric-tr...
Three years after Andrew Forrest pressed go to develop an electric "Infinity Train," most of the experienced engineers who joined Fortescue's zero-emissions crusade are laid off as the miner goes back to the drawing board on how to have fossil-fuel-free locomotives by 2030.
The engineers concluded that battery electric locomotives may be able to haul vast amounts of iron ore, eliminating 10 per cent of Fortescue's emissions, but the knock-on effects on its immense $21 billion a year integrated mine to rail to port iron ore business were unacceptable.
And: https://zero.fortescue.com/en/case-studies/infinity-train .. 404 Page not found.Looked good for a while there: Fortescue rides the Infinity Train - https://www.electrive.com/2025/07/01/fortescue-rides-the-inf...
The key from the earlier article (by a few months) was that the greater in house BEL program is being scaled back as :
engineering studies revealed that insufficient power was generated on the downhill leg to return the train to the mine, according to numerous engineers who have not been authorised to speak to the media and have informed this story.
The team developed two solutions to the problem, but they both had unacceptable implications for Fortescue's core business of shipping vast quantities of iron ore to Asia.
( See link for further discussion: https://www.boilingcold.com.au/fortescue-slashes-electric-tr... )So the prototypes are delivered as ordered and will be put to use, but for now at least they won't be making any significant impact WRT the ongoing daily kilometre+ long heavy rail transport operations.
According to Wikipedia, Tesla Powerwall 3 has 13.5 kWh of capacity: more than two 20-ton containers raised to 100m, assuming perfect efficiency. It costs $7,300, small enough to put in your house, and also (more or less) safe enough to put in your house, unlike a 20-ton container on a rail barreling down a slope, which probably needs professional hard-hat maintenance crew.
So consider me skeptical.
So a single car in this system is probably delivering 25-300 kWh of capacity depending on elevation and mass. And it scales linearly with mass, elevation, and storage space at the apex. Push 100 cars up and you've stored 2.5-30 mWh.
Their demonstration effort plans to store 12.5 mWh. It doesn't seem totally unreasonable. It's at least within the umbrella of.... maybe, but friction is going to eat a ton of energy.
The animation hand-waves important details. How are those blocks moved on the flat part of the track? There's no backup braking system. No guards around the chain. No chain lubrication system.
Performance should be roughly comparable to pumped storage with the same height difference, so why bother? Pumped storage doesn't use up much water; it's the same water going up and down, with some evaporation loss.
You can build these in many more places (closer to generation/load), the capex is significantly lower, and you can probably build it a hell of a lot faster than a reservoir. This solution is also more incremental than pumped hydro and the equipment will likely last significantly longer than a lithium ion chemistry battery farm.
The biggest bottleneck for getting a big project on the grid right now is interconnection. If you can avoid having to deploy new transmission lines to a new site you can often chop 5+ years off a project's time table.
Batteries take up much less space for the same power footprint. Next year, my power company is installing a 200 MWh BESS on 10 acres. No way this fits into those sorts of constraints.
> capex is significantly lower
Doubtful. Steel lines and motors are cheap but not that cheap. There's also a higher ongoing maintenance cost as those things need regular monitoring/greasing/cleaning. There's also the need for more security, giant heavy blocks sliding down a hill is pretty dangerous, you'll want enough security to keep someone from hopping the fence to ride a block down/up the hill.
> you can probably build it a hell of a lot faster than a reservoir.
Faster than a reservoir, much slower than a battery farm.
> likely last significantly longer than a lithium ion chemistry battery farm.
With regular maintenance, yes. But that's also true of a battery farm. With regular maintenance, the battery farm will last forever. The expensive part of the battery farm is the initial installation. After that, it's very cheap to incrementally replace modules as they start to fail (which is around 10 to 15 years).
saagarjha•1mo ago
dhampi•1mo ago
thereisnospork•1mo ago
napkinartist•1mo ago
nerdsniper•1mo ago
mcbishop•1mo ago
cogman10•1mo ago
This is just a grift. I doubt this thing will ever materialize. It seems like every month a new gravity storage company emerges and none of them go anywhere with their promises.
As I posted elsewhere, my power company is installing 200MWh of storage on 10 acres. It will take them about 6 months to build it out (they've not started construction yet, they project they'll be finished by june. They just finished getting all the approval they need to start work).
That sort of land efficiency and deployment speed won't be matched by any gravity storage system.
Costwise, it'll probably be in the range of $24,000,000 to install (maybe more like 30M with power electronics requirements).
mcbishop•1mo ago
I'd like to understand why. Just too much complexity? Gravity storage is compelling to this layman.
cogman10•1mo ago
It takes either a lot of heavy weight or a very long decent regardless the storage system in order to store a significant amount of energy. Further, you need some very beefy generators/motors to work with that weight along with some complex equipment to ultimately convert the AC output into what the grid expects.
Look at the proposed (not built system)
https://aresnorthamerica.com/las-vegas-business-press-deal-w...
It requires 20 acres, a mining pit, 30 employees. And how much energy does it store? 12.5 MWh (15 minutes of runtime, 50MW of output). And do notice the date, 2020. From what I can find, this thing hasn't even started operating yet.
That's a VERY expensive battery which hasn't even been built yet.
All of these very special requirements for such a low storage amount is why these things are grifts.
The comparison is my electric company, which is going to install 200MWh of batteries on 10 acres of available land (it's right next to one of their big substations). It'll take them 6 months to do and the main hurdle they had was getting city approval to start work.
The reason pumped hydro is about the only appealing form of a gravity battery is because you can store just massive amounts of water conveniently which gives those systems pretty nice storage levels. Further, the equipment is near the same of any hydro dam. But even those suffer from very specific geography needs before they can get off the ground and massive amounts of hurdles with local regulations in order to even start work. There is, no joke, a proposed pumped hydro system that I know about which has been in the planning stage for the last 20 years as they've been going back and forth with the local county and community.
That's why it's a grift. The competition is chemical battery storage which has stupidly high energy density and almost instant deployment. Any gravity system that is going to be competitive needs both those things before it'd actually be a contender. I've yet to see any of these systems actually get built beyond just tiny prototypes.
mcbishop•1mo ago
8bitsrule•1mo ago
Only other kinds of gravity batteries will do, so they're a necessity, especially near remote wind-farms.
"Energy Vault’s gravity-based solutions are based on the well-understood physics and mechanical engineering fundamentals of pumped hydroelectric energy storage, but replace water with custom-made composite blocks that can be made from low-cost and locally sourced materials, including local soil, mine tailings, coal combustion residuals (coal ash), and end-of-life decommissioned wind turbine blades."
"The 100 MWh gravity-based EVx system is being built adjacent to a wind farm and national grid site in Rudong, Jiangsu Province located outside of Shanghai to augment and balance China’s national energy grid...."
https://www.businesswire.com/news/home/20220505005467/en/Ene...
"China's $1bn bet on gravity to store massive amounts of green energy "
https://www.rechargenews.com/energy-transition/chinas-1bn-be...
Veserv•1mo ago
If not, then how are you getting them there? On a per-mass basis what do you think is easier to transport, railcars or water?
Transporting adequate amounts of gravity storage medium is not at all a competitive advantage for non-hydro gravity storage. For that matter, it does not even constitute a meaningful factor except as a disqualifying one for the nonsensical ideas people somehow seem to get funded.
Kichererbsen•1mo ago